Production Management

 

Production Management
【Tablets that can be manufactured】 Uncoated tablets, chewable tablets, orally disintegrating tablets, capsules (hard capsules), granules, fine granules, and round tablets can be manufactured. For sugar-coated tablets and film-coated tablets, please contact us.

 

【Tablets that can be manufactured】 Uncoated tablets, chewable tablets, orally disintegrating tablets, capsules (hard capsules), granules, fine granules, and round tablets can be manufactured. For sugar-coated tablets and film-coated tablets, please contact us.

In the pharmaceutical manufacturing process, we control temperature, time, and other factors based on our long-standing know-how in order to always produce products of the same quality, even if the raw herbal drug is a natural product.These controls are carried out based on an integrated production system at our own plant with advanced production technology, in accordance with pharmaceutical GMP (Good Manufacturing Practice).

1.Finishing of rolled products

2.Rolling before round making

3.Making a roundup

4.Sorting for roundness

5.Selection rounding (diameter refinement)

6.Selection rounding

 

Factory Equipment

GMP compliant factory
Establishing high quality and stable supply

Since July 2016, we have been certified as a GMP-compliant factory for pharmaceuticals, and we produce our products in an integrated manufacturing process. We are constantly striving to ensure safety and quality.

 

Automation
Stable supply of products

Although small in scale, our automation system enables us to provide a stable supply of products.

 

Cleanliness
Thorough Hygiene Management

We conduct thorough hygiene management in our factories on a daily basis to control product quality and raise workers’ awareness of the importance of hygiene.

 

 

Manufacturable powder solid preparations (pills)

  diameter (mmφ) weight
Daily production
2mm 2.0㎜φ 15㎎~20㎎
Approximately 500,000 pills
3mm 3.0㎜φ 30㎎~40㎎
Approximately 500,000 pills
3.5mm 3.5㎜φ 40㎎~50㎎
Approximately 500,000 pills
4mm 4.0㎜φ 50㎎~100㎎
Approximately 500,000 pills
4.5mm 4.5㎜φ 100㎎~150㎎
Approximately 500,000 pills
5.0mm 5.0㎜φ 150㎎~200㎎
Approximately 500,000 pills
6.0mm 6.0㎜φ 200㎎~250㎎
Approximately 500,000 pills
7.0mm 7.0㎜φ 250㎎~280㎎
Approximately 500,000 pills
  diameter (mmφ) weight Daily production
2mm 2.0㎜φ 15㎎~20㎎ Approximately 500,000 pills
3mm 3.0㎜φ 30㎎~40㎎ Approximately 500,000 pills
3.5mm 3.5㎜φ 40㎎~50㎎ Approximately 500,000 pills
4mm 4.0㎜φ 50㎎~100㎎ Approximately 500,000 pills
4.5mm 4.5㎜φ 100㎎~150㎎ Approximately 500,000 pills
5mm 5.0㎜φ 150㎎~200㎎ Approximately 500,000 pills
6mm 6.0㎜φ 200㎎~250㎎ Approximately 500,000 pills
7mm 7.0㎜φ 250㎎~280㎎ Approximately 500,000 pills

 

Powdered solid preparations (tablets) that can be manufactured

  diameter (mmφ) weight
Daily production
7mm 7.0㎜φ 150㎎~200㎎
Approximately 1,000,000 tablets
8mm 8.0㎜φ 170㎎~230㎎
Approximately 1,000,000 tablets
8.5mm 8.5㎜φ 180㎎~240㎎
Approximately 1,000,000 tablets
9mm 9.0㎜φ 250㎎~360㎎
Approximately 1,000,000 tablets
9.5mm 9.5㎜φ 275㎎~380㎎
Approximately 1,000,000 tablets
10.3mm 10.3㎜φ 300㎎~435㎎
Approximately 1,000,000 tablets
16mm 16.0㎜φ 1,200㎎~1,800㎎
Approximately 200,000 tablets
triangular type triangular type 200㎎~350㎎
Approximately 1,000,000 tablets
  diameter (mmφ) weight Daily production
7mm 7.0㎜φ 150㎎~200㎎ Approximately 1,000,000 tablets
8mm 8.0㎜φ 170㎎~230㎎ Approximately 1,000,000 tablets
8.5mm 8.5㎜φ 180㎎~240㎎ Approximately 1,000,000 tablets
9mm 9.0㎜φ 250㎎~360㎎ Approximately 1,000,000 tablets
9.5mm 9.5㎜φ 275㎎~380㎎ Approximately 1,000,000 tablets
10.3mm 10.3㎜φ 300㎎~435㎎ Approximately 1,000,000 tablets
16mm 16.0㎜φ 1,200㎎~1,800㎎ Approximately 200,000 tablets
triangular type triangular type 200㎎~350㎎ Approximately 1,000,000 tablets

 

Powdered solid preparations (capsules) that can be manufactured

    mass
Daily production
Size 3 Size 3 Capsule 150mg~220mg
Approximately 200,000CAP
Size 2 Size 2 Capsule 200mg~260mg
Approximately 170,000CAP
Size 1 Size 1 Capsule 220mg~300mg
Approximately 170,000CAP
Size 0 Size 0 Capsule 210mg~350mg
Approximately 150,000CAP
    mass Daily production
Size 3 Size 3 Capsule 150mg~220mg Approximately 200,000CAP
Size 2 Size 2 Capsule 200mg~260mg Approximately 170,000CAP
Size 1 Size 1 Capsule 220mg~300mg Approximately 170,000CAP
Size 0 Size 0 Capsule 210mg~350mg Approximately 150,000CAP

 

Packaging materials that can be manufactured

Packing agent Packing agent
Daily production
Bottle/bottle filling Various
Approximately 7,000
Three side seal Various
Approximately 50,000
PTP Various
Approximately 20,000 PTP
Pillow packaging Various
Approximately 15,000
Packing agent Packing agent Daily production
Bottle/bottle filling Various Approximately 7,000
Three side seal Various Approximately 50,000
PTP Various Approximately 20,000 PTP
Pillow packaging Various Approximately 15,000

 

Manufacture (Formulation):Hiroki Ishikawa
“Creating products that will be appreciated for many years to come.”
Our manufacturing engineers are most encouraged by the experiences of our customers, with whom we are not usually connected. We are constantly evolving our manufacturing technology to achieve higher quality, shape, smell, and feel, while always imagining how our customers will use our products.
staff interview

 

Click here to contact us.

Return Top